Welcome to PumpAlign Pro, the all-in-one online platform for pump alignment and diagnostics. Whether you are a maintenance engineer, a plant operator, or an industrial technician, you know how critical pump reliability is to smooth operations. Pumps are the backbone of industries like power generation, oil and gas, water treatment, and manufacturing. Any downtime, misalignment, or failure leads to lost productivity, increased costs, and unnecessary stress.
Our mission is simple: make pump maintenance smarter, faster, and more accurate. With PumpAlign Pro, you can access a suite of free browser-based tools that help you detect issues before they become catastrophic. From shaft alignment to cavitation checks, we provide clear diagnostics to reduce vibration, extend equipment life, and cut maintenance costs.
Pumps are often called the “heart” of industrial systems. Just like the human heart, they must work continuously under pressure. But without proper care, pumps face wear and tear that can shorten their life dramatically. Misaligned shafts, loose foundations, soft foot conditions, worn couplings, or cavitation can cause damage across the system.
Studies show that over 60% of pump failures are linked to alignment issues and poor maintenance practices. The costs aren’t just financial — downtime can halt entire production lines, delay critical processes, and cause reputational damage. That’s why predictive maintenance is no longer optional; it’s a necessity.
PumpAlign Pro is a modern, web-based toolkit designed for engineers and maintenance teams. Unlike traditional diagnostic software that requires costly licenses or complex installations, our tools run directly in your browser — free of charge. This makes them accessible, fast, and easy to use.
With PumpAlign Pro, you can:
Each tool is built with both simplicity and technical accuracy in mind. Below is an overview of what you’ll find on PumpAlign Pro:
Misaligned shafts are one of the most common causes of pump failure. This tool provides shim correction recommendations to ensure motor and pump shafts are aligned along a common axis. Proper alignment prevents bearing wear, reduces vibration, and saves energy.
Soft foot occurs when one or more motor feet don’t sit evenly on the baseplate, leading to distortion. This tool detects soft foot by analyzing foot pressure variations and recommends corrective actions like shimming or machining.
A stable foundation is the bedrock of reliable pump operation. This tool identifies gaps, loose bolts, or cracked grout that could lead to vibration and misalignment. Early detection prevents costly structural repairs later.
The coupling transfers power between pump and motor. Misaligned or worn couplings cause stress, vibration, and even shaft damage. This tool helps you assess both offset and angular misalignment for smoother operation.
Bearings and seals are frequent failure points. This tool monitors vibration and temperature to detect bearing wear, overheating, and seal leakage early, preventing unplanned outages.
Rotor imbalance increases vibration, leading to premature bearing and shaft damage. This tool calculates imbalance severity based on vibration and RPM data, guiding corrective balancing or impeller cleaning.
Cavitation occurs when vapor bubbles collapse inside the pump, damaging impellers and reducing efficiency. This tool predicts cavitation risk using noise and flow data, helping you prevent erosion and energy loss.
Using PumpAlign Pro is just one part of a successful maintenance strategy. Here are best practices to ensure maximum reliability:
What industries benefit from PumpAlign Pro?
Our tools are used in power plants, oil and gas facilities, chemical plants,
manufacturing industries, and water treatment plants.
Do I need special hardware?
No. All you need is a browser. Enter your measurements and our calculators give
instant results.
Is PumpAlign Pro really free?
Yes. We believe predictive maintenance should be accessible to all, which is why our
platform is 100% free.
Can I use PumpAlign Pro for training?
Absolutely. Instructors use our tools to teach alignment principles, vibration
analysis, and cavitation theory in practical settings.
Traditional alignment and diagnostic methods require costly handheld devices or proprietary software. PumpAlign Pro brings the same principles online for free, lowering barriers for small plants and independent technicians. With us, you get precision, speed, and accessibility — without the expense.
Explore the tools listed above and start your journey toward smarter maintenance.
With PumpAlign Pro, you’ll experience reduced downtime, extended
equipment life, and significant cost savings. The best time to optimize pump
maintenance was yesterday — the next best time is now.